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Microstructure and mechanical properties of TiAl alloys

Alain Couret, Jean-Philippe Monchoux, Daniel Caillard, Houria Jabbar (10/2007 – 10/2010)
 

During the last two decades, TiAl alloys were subjected to extensive research efforts to develop applications in gas turbine engines due to their high specific Young’s modulus and strength, and to their good oxidation and burn resistances. However, they still suffer of a poor ductility at room temperature and of a weak creep resistance.

At CEMES, several correlated studies are under progress on theses TiAl alloys:

Development of TiAl alloys by Spark Plasma Sintering [1, 2].
SPS is a powder metallurgy technique which allows to compact powders through the simultaneous application of direct current pulses of high intensity and of uniaxial pressure. The challenge is to produce refined microstructures to have a good creep resistance, with no large grain size which reduces tensile ductility, and without strong texture which imparts anisotropic properties. Full compaction, quite reproducible and promising mechanical properties were achieved. In particular, the tensile properties at room temperature are very promising whereas a limited creep resistance was obtained at 700°C.

Mechanical properties of various alloys sintered by SPS. The ductility of the duplex and double phased alloys is remarkable for TiAl alloys

 

Quantitative study of the formation of the lamellar microstructure [3,4].
It is well known that the lamellar microstructure leads to the best combination of fracture toughness at room temperature and creep resistance at high temperature which is of primary importance for gas-turbines applications. Our work consists to analyse the different type of lamellar transformations which are activated during cooling and to determine the corresponding driving force and mechanisms. This work is based on quantitative analyses of lamellar microstructure, with a special attention to the distribution of the phases, orientation variants and lamellar spacing.

 

Study of the elementary deformation mechanisms [5,6] (Video).
In the single phased and multiphased alloys, the deformation can occur by various types of dislocations. The deformation mechanisms for these dislocations are studied at different temperatures. It was also analysed the crossing of the interfaces. These investigations are performed by in situ straining experiments inside the transmission electron microscope and by post mortem analysis of deformed samples.

Microstructure of a lamellar TiAl alloy deformed at room temperature. It can be seen that L3, L5 and L10 lamellae deformed by dislocations and L12 and L15 by twins.

 

 

Creep of TiAl alloys [7,8].
The creep of TiAl alloys with different chemical compositions and microstructures are studied by : i) classical creep experiments, ii) stress jumps to measure the activation parameters and iii) post mortem analysis of crept samples. The creep strength is explained in terms of microstructural parameters and elementary deformation mechanisms.

These studies are developed in collaboration with Snecma motors, Turboméca and DMSN/ONERA.

References:

1. Spark Plasma Sintering, a promising route in powder metallurgy ; application to titanium aluminide alloys
MOLENAT G., THOMAS M. GALY J., COURET A.
2. Advanced Engineering Materials, 9 N°8, 667-669, 2007Microstructure and mechanical properties of TiAl alloys consolidated by spark plasma sintering
COURET A.,MOLENAT G., GALY J., THOMAS M.
Intermetallics, in press, 2008
3. Structural transformations activated during the formation of the lamellar microstructure of TiAl alloys
ZGHAL S., THOMAS M, COURET, A.,
Intermetallics, 13, 9, 1008-1013, 2005.
4. Phase transformations in TiAl based alloys
ZGHAL S., THOMAS M, NAKA S., FINEL A., COURET, A.,
Acta Metall. Mater., 53, 2653-2664, 2005
5. Interpretation of the stress dependence of creep by a mixed climb mechanism in ?-TiAl
MALAPLATE J., CAILLARD D, COURET A.
Phil. Mag., 3671-3687, 84, 2004.
6. The activation and the spreading of deformation in a fully lamellar Ti-47Al-1Cr-0.2Si Alloy
SINGH J.B.,MOLENAT G., SUDARARAMAN M., BANERJEE S., SAADA G., VEYSSIERE P.,COURET A.
Phil. Mag., 86, 2429-2450,2006
7. Le Contrat de Programme de Recherche TiAl : un exemple de collaboration coordonnée entre recherché académique et industrie.
COURET A., GRANGE M, LASALMONIE A., BRECHET Y., BELAYGUE P.
Matériaux et Techniques, 1-2, 3-12, 2004.
8. Primary creep at 750°C of Ti48Al48Cr2Nb2 alloys elaborated by powder metallurgy and cast processes
MALAPLATE J., THOMAS M., BELAYGUE P., GRANGE M., COURET A.
Acta Metall. Mater., 601-611, 2006

Contracts :

SPLASMAP : Spark PLAsma Sintering : Mise en œuvre d’un outil innovant pour l’élaboration de Matériaux Aéronautiques plus Performants.
Action interrégionale Aquitaine et Midi-Pyrénées – Recherche et Transfert de technologie.
10 2007 – 10 - 2009

IRIS : Innovative manufacturing Route for Intermetallic alloys by spark plasma net Shaping
Le frittage flash : une voie innovante pour l’élaboration aux cotes d’alliages intermétalliques
ANR – Matériaux Fonctionnels et Procédés Innovants
10 2008 – 10 - 2012

 

Key-words:
TiAl alloys, intermetallics, mechanical properties, creep, microstructures, deformation mechanisms, dislocations, spark plasma sintering, in situ straining experiments, transmission electron microscopy

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